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What you should know about vacuum valves |
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Vacuum breakers protect vessels and pipelines against vacuum. A vacuum can build up when a system is being drained,
when it cools down or when a pump fails. Vacuum control valves are pressure reducing or overflow valves which control
pressures below 1 bara
Vacuum control valves:
See "What you should know about pressure reducing valves" and
"What you should know about overflow valves".
Vacuum breaker:
Operation
Vacuum breakers protect installations, vessels etc. against vacuum. They are normally closed.
If the pressure inside a tank or vessel drops below atmospheric pressure by more than the set
differential pressure, the valve opens causing the system to be vented until the set pressure
difference has been established again. Vacuum breakers remain closed when the pressure rises
above atmospheric; therefore they do not offer protection against excessive pressure.
Selecting valve type and nominal diameter
Vacuum breakers should be selected according to the pressure difference between the atmospheric
pressure and the pressure inside the vessel or pipeline, not according to the vacuum or absolute
pressure in the vessel or pipeline. All specifications given in data sheets or tables or on the
scales of valves etc., relate to this differential pressure. Another factor which must be taken
into account when selecting a vacuum valve is the suction capacity. For very small differential
pressures vacuum control valves can be used as vacuum breakers.
Vacuum breaker capacity table
Please use the capacity table to select your vacuum breaker. The table applies to valve types 34,
35 and 36. On the left side you will find the nominal diameter; at the top (horizontally) you find
the differential pressure given in bar at which the valve opens.
Full opening at set pressure
For applications which require a vacuum breaker to open fully at the set pressure (to prevent a further rise in vacuum),
our weight-loaded vacuum breakers type 43 or 44 should be used.
Seat leakage
In their standard form vacuum breakers are supplied with a metallic cone seal which requires less
maintenance than a soft seal. For more stringent leakage specifications these valves can be supplied
with soft seals. As vacuum breakers may remain in closed position for longer periods, a soft seal tends
to stick to the valve seat. The correct functioning of such valves can therefore be guaranteed only if
they are serviced frequently and carefully. Also the soft elastomer seal limits the maximum possible operating temperature.
Protecting your system
If toxic or hazardous media are used measures must be taken to ensure that in the case of cone failure
the hazardous medium can be drained in a controlled and safe manner. In such a case we reccomend our type
33 with closed valve body and spring cap.
Protecting the vacuum breaker
As the suction orifices are open to atmosphere, they should be adequately protected against the ingress of dust,
dirt or insects. If there is a danger of freezing the vacuum breaker should by fitted with a heating-jacket.
Setting the valve
The performance curves shown in the flow capacity diagram relate to fully open valves. To obtain these values
under partial load conditions, the operating pressures on the scales of valve types 34 and 35 should always be
set 0.05 bar below the pressures given in the diagram. The reason for this is the spring force which increases
as the flow and cone movement increase .
Maintenance
Vacuum breakers should be cleaned and serviced regularly. Depending on the ambient operating conditions,
the valve spindle should regularly be checked for freedom of movement. The service intervals should be
specified in a maintenance schedule.
Valves free of oil and grease or silicone.
Please pay attention to order an fit only spares free of oil and grease resp. free of silicone.
Guidelines for selection, installation and operation, "Notes on Safety, Operating Instruction etc." MUST be followed.
Please consult our engineer if extreme operating conditions apply or whenever you are in doubt.
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