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Calculation of Pressure Regulators for Steam |
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Calculating the Kv-value
The selection of a valve requires first of all that the Kv-value is determined from the operating data under which the valve is to operate.
As in most cases a table or diagram giving the specific volume of steam is not available, the formulae given below, which treat steam as an ideal gas, can be
used to arrive at a sufficiently accurate result.
for subcritical pressure drops i.e.
| if |
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| use formula |
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for supercritical pressure drops i.e
| if |
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| use formula |
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The temperature of steam in its saturated state ( saturated steam ) may be roughly calculated using the formula
| ts » |
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´100 |
| Kv |
Flow Coefficient |
m³/h |
| G |
Mass Flow |
kg/h |
| Q1 |
Volume Flow Upstream of the Valve |
m³/h |
| Q2 |
Volume Flow Downstream of the Valve |
m³/h |
p |
Differential Pressure ( p1-p2 ) |
bar |
| p1 |
Inlet Pressure ( abs.) |
bar |
| p2 |
Outlet Pressure (abs.) |
bar |
| t1 |
Temperature at Inlet |
°C |
| t2 |
Temperature Saturated Steam |
°C |
| w1 |
Velocity before the valve |
m/s |
| w2 |
Velocity behind the Valve |
m/s |
| d1 |
Nominal Diameter before the Valve |
mm |
| d2 |
Nominal Diameter behind the Valve |
mm |
Example:
We are looking for a stainless steel pressure reducing valve capable of reducing the pressure of 1100 kg/h of saturated steam from 7 to 4 bar.
The pressure drop is subcritical because
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, namely 3 < |
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As we do not know either the specific volume nor the temperature, we use the formula
| Having calculated the temperature |
ts » |
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´ 100 = |
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´ 100 = 168 °C |
| we calculate |
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= 12,9 m³/h |
To the Kv-value calculated from the operating data we add an allowance of 30 % and thus obtain the minimum Kvs-value which the
valve to be selected should have.
Kvs-value = 1,3 x Kv-value = 1,3 x 12,9 = 16,8 m³/h
continue
download the PDF-file: Calculation of pressure regulators / PDF (156 kb)
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